Capabilities

Introduction into G-TEM Capabilities

G-TEM Possesses a full complement of capabilities in order to achieve OEM requirements from large in-house cast die manufacturing, material procurement, world class production capabilities via fully automated large AIDA stamping process and complex automated multi robot assembly lines for Ultra high strength steel, Aluminium & steel.

Our Services

– Stamping
– Assembly
– Wireforming
– Quality
– Logistic
– Die Manufacturing

STAMPING

  • Hybrid capability – UHSS / Aluminum / Steel
  • x9 – Fully Auto high speed AIDA Transfer lines (1920  Width * 6mm Material Thickness)
  • x5 – Large Automated AIDA Progression lines (2000  Width * 6mm Material Thickness)
  • x10 – Automated Progression lines with Profile blank capability 
  • Automated closed loop scrap reclaim facility. 
  • x5 Try out Presses ranging from 500 ~ 1000 Ton  
104

800t B
2500t B
200422 J Tye Ucl 63 G Tem 3477
20190613 090906

ASSEMBLY

  • Fully automated complex assembly lines 
  • Automated stamp nut capability (Profil & SPAC) 
  • Automated SPR technology 
  • Spot & Projection
  • Laser Welding
  • Friction Stir Welding
  • Bonding
  • Various NVH applications
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ASSEMBLY METHODAluminiumSteel
Co2/Mig/MAG/TIGYY
Spot WeldY
Projection WeldY
Clinch/Nut pressYY
SPR/RivetYY
Adhesive Bonding / SealingYY
FDS / FSWYY
Laser Weld / CuttingYY
Co2 Rb
Mig Automation
Nachi Single Rb

Wireforming

  • Highly flexible wire bending / spring forming solution using 6-axis CNC Wire Formers.
  • Ability to form wire in a vast range of OD’s. (3~ 14mm)
  • Cold Forming heading operations.

DIE MANUFACTURING

  • X4 Large 5 axis NC Machining Centres
  • X6 Small / Medium NC
  • Wire Cutting and EDM
  • Large conventional machine shop & bench workers
  • In House Die design at G-TEM – Allows full Process Planning
  • Spotting presses for Die try out
  • Grinding facility
  • Full gantry cranes across all press areas of production
  • Full CAD/ CAM linkage across all NC machines
Die Making Thumbnail (1)
Dies
Die Storage

QUALITY

Quality accreditations and achievements:

  • IATF 16949 full accreditation
  • ISO 9001 full accreditation
  • JLR Q award from Jaguar Land Rover
  • Best class quality achievement with 4 major OEM’s
  • Q&D awards from multiple customers

CAPABILITIES:

  • Fully equipped Metrology centre 
  • Automated CMM measurement systems
  • 3D laser & White light scanning capability 
  • In-house Material testing capability  
  • Macro testing facility 
  • Established audit system  
  • Full tear down facility 
Quality Thumbnail

LOGISTICS

  • Fully integrated automotive ERP system interfacing with customers via automotive standards 
  • Side & rear vehicle loading with 20 minute turnaround time 
  • Full Automated storage and retrieval system 
  • Extensive warehousing facilities  
  • Fully compliant lot control management 
  • JIT Sequenced supply for complex assemblies  
  • Small parts Kanban consolidation 

MATERIAL MANAGEMENT

  • Fully automated lot control management for material 
  • Wide ranging supply base across UK , EU & Asia – both Service centers and mill direct.
  • Blank  – Via profile , sq shear, Laser.
  • Ability to take Mill direct coil upto 20 ton 

PROCUREMENT

  • Fasteners, Fixings, Tubular components, Aluminium Extrusions, Material & Machinery – any requirement you may have we can deliver via global procurement links into multiple regions across the globe.
  • Our established linkages provide prompt response and quality.

DESIGN, CAE, SIMULATION

  • G-TEM receives data , interrogates, disseminates then carries out full FCR analysis with cost optimization / process efficiency and manufacturability as key points and delivers re-worked CAD back to engineer as simultaneous engineer service with manufacturing capability embedded.
  • Full Formability & Simulation reporting
  • Full Automotive complaint software
Design, Cae, Sim

PROTOTYPING & LOW VOLUME

  • Full turnkey solution for low ~ medium volume proto requirements
  • Low Volume tool or for late change management support
  • Feed forward for early warning on difficulties / complexity during design & manufacture phases.

NEW INVESTMENT

  • G-TEM has a commitment to ensuring all relevant technological advancements within our sector as well as emerging markets are fully assessed and deployable should a customer need support in this particular area of the supply web. 
  • EV products are certainly an area G-TEM has focused on and has developed a technology partnership with Fuji Springs in Japan for Primatic battery case manufacture. 
  • State of the art New E-Coat in-house line is set for system up in 2022 as we see a trend for this within battery area. 
  • X2 1MWp Solar farms being installed in Gloucester facilities to support our NET ZERO Targets. 

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